Torsional Vibration Analysis of Motor Coupling-Refiner System Project Description: This project focused on performing a detailed torsional vibration analysis for a motor-coupling-refiner system under operational conditions. The system, which plays a crucial role in pulp and paper refining processes, was modeled as a seven-inertia system, encompassing the main motor, pony motor, refiner, and couplings. The goal was to evaluate the system’s behavior under various operational scenarios and ensure it met critical design requirements. The analysis included both modal and forced (transient) vibration studies across four specific conditions: starting from standstill, two-phase short circuit, three-phase short circuit, and switching from the pony motor to the main motor. These scenarios represent typical and extreme operational conditions that the system may encounter, ensuring robustness and reliability under various stresses. Key objectives were to calculate the natural torsional frequencies of the system and assess the maximum imposed torque during different load conditions. This information was essential in verifying that the design included adequate separation margins for natural frequencies, preventing resonance, and ensuring that the torque limits were within safe operational thresholds. To carry out the analysis, ANSYS Mechanical was employed, with the model programmed using the APDL (ANSYS Parametric Design Language). The comprehensive simulation tasks included calculating both the natural frequencies and the forced transient vibrations for the four operating conditions. This approach allowed us to provide in-depth insights into the system’s dynamic behavior, ensuring optimal performance and durability in real-world applications. By addressing these critical factors, the project aimed to enhance the operational efficiency, safety, and reliability of the motor-coupling-refiner system, contributing to improved productivity in the pulp and paper industry.
Analysis of a pressure vessel for safety and earthquake loads
Analysis of a pressure vessel for safety and earthquake loads ✍️ In this project, we have optimized a pressure vessel to fulfil the requirements for earthquake safety as defined in EN 1998-1 ISO standard as well as in the pressure vessel codes. The FEM analysis results show that the original design needs to be optimized, the legs of the pressure vessel that are in contact with foundation plates do not provide enough strength to meet displacement criteria for earthquake accelerations. The optimized model presents a good solution for the weak parts of the original design and the pressure vessel can meet defined criteria based on EN 1998-1 and AD 2000 / EN 13445 with a good factor of safety.
FEM Analysis and optimization of middle class truck chassis
FEM Analysis and optimization of middle class truck chassis ✍️ In the critical parts of the front chassis of a middle class truck, we have determined the cause of the possible component failure and, proposed the optimized solutions using FEM.For this purpose, based on the geometric 3D model provided by customer and the defined load variants, we create an FE model in which the component-related behavior of the front chassis can be determined. This FE model is used to calibrate the design variations such as the front chassis geometry, strength and life time.
Step by step Transient Thermal Analysis – Cooling of molten Aluminum
Transient thermal analysis is an important procedure to determine the thermal behavior of a system in a specific period of time. In phase transition of molding process or in electronic parts simulations it is essential to consider the timely behavior of temperature changes. Using ANSYS transient thermal module we can evaluate complex systems in a fast and efficient way. In this video tutorial, the molten aluminum is entered into the mold at 800°C while the temperature of the mold is initially at 30°C.
Sandwich composite analysis in ACP | ANSYS Tutorial
✍️ In this video, we are going to design and analyze a sandwich composite panel using ANSYS Composite PrepPost (ACP). We will go through the complete process of modelling, solving & post-processing. A sandwich composite panel is any structure made of three layers: a low-density core, and a thin skin-layer bonded to each side. Sandwich panels are used in applications where a combination of high structural rigidity and low weight is required.
⭐ Creep Analysis | ANSYS Tutorial ⭐
✍️ In this tutorial, we are going to use ANSYS Workbench to simulate the creep deformation of an Aluminum Alloy (6061-T6) under constant stress and temperature. We will learn about the simulation of a Creep process in ANSYS Mechanical and analysis settings for Creep. For creep analysis, we will use Norton’s power law equation, which is the most important and widely used constitutive equation to predict the secondary Creep. We will see how to adjust the define material properties and settings of creep analysis in the static structural environment like creep effects, load steps, initial conditions, Creep Limit Ratio and Creep Strain Ratio.
⭐ THERMO-MECHANICAL ANALYSIS OF DIFFUSER SUPPORTING LEGS
In this project we have investigated the stress distribution in a system of diffuser support legs which was used in the Annealing unit of a galvanized steel company. Some of the supporting legs failed duo to high temperature and loadings and we have analyzed several scenarios for optimizing the design of these supporting legs.